Product Description

24 hours Continuous Working Rotary Drum Carbonization Furnace

This carbonization furnace is a continuous ratory drum type carbonization furnace. It can carbonize different materials into charcoal, such as sawdust, wood chips, rice husk, olive waste, coconut shells, nuts shell,sugarcane bagasse,small things etc. Finished charcoal can be sold in the market directly, or deep processing into BBQ charcoal, shisha charcoal, etc.

Rotary carbonization furnace is high-automatic carbon-making equipment. Its carbonization raw materials are very diverse and most of them are agricultural and forestry wastes, fruit husks, and industrial scraps. Peanut husk charcoal, rice husk charcoal, bamboo shaving charcoal, coconut husk charcoal, apricot husk charcoal, coffee ground charcoal, etc. They are produced through the carbonization mechanism. The carbon material produced by the continuous carbonization furnace is clean, non-toxic, smokeless, and has good plasticity. In short, the market prospect of the rotary carbonization furnace is broad.

Fonoda machinery is a professional charcoal machine manufacturer for over 10 years and we are constantly upgrading how to produce high- quality charcoal carbonziation machines with high efficiency and large output and provide the customers professional biochar| charcoal production line.

Specification

Raw Materials for Rotary Carbonization Furnace

It's designed for smaller sized materials, the sawdust carbonization furnace can carbonize raw materials such as sawdust, rice husks, peanut husks, plant straws, coconut shell, sunflower husks, apricot husks, distiller’s grains, coffee grounds, etc. The raw material of the biomass carbonization furnace is characterized by small materials. They are powder and particles.

Because it's continusouly feeding, carbonizing and discharging, normally materials will stay in the furnace for only 15-20 minutes to be fully carbonized, and we will need use recycled gas from materials carbonization itself. So we suggest using thickness below 3mm, size below 50mm.

Main Features of Continuous Rotary Sawdust Charcoal Carbonization Furnace/Peanut shell charcoal production kiln

1) High ouput and Strong continuity.
2) Fully automatic and confined environment.3) Combustible gas can be recycled ,reduce the cost .
4) Simple structure in linear type ,easy in installation and maintation.
5) High pressure double crank to control the die opening and closing.
6) Energy saving and envirenmentally freindly, turn waste into treasure.
7) Running in a high automatization and intellectualization,no pollution.
8) With dust removal system ,The equipment can achieve EU environmental protection standards.
9) Main Attached Stainless Steel 310S material(IF YOU ASK), high temperature resistance,and the life span up to 5-8 years.
10)Automatic collection of tar and recycling of combustible gases to protect the environment and rational recycling of resources.

Other equipment you will need:

If your raw materials are some large wood chips, branches, shavings, etc., they cannot meet the requirements of the drum charring furnace. Don’t worry, you only need to equip a hammer mill in front of the feed system to get the raw materials that meet the production requirements. In addition, the humidity of wood chips should be below 20%. So you can choose to dry naturally or choose a sawdust dryer to reduce the humidity of the raw material.

Muilti- function Chopper

‍

Also called comprehensive crusher, able to process large amount mass of raw materials with high capacity, easy loading, and strong processing capacity.

Rotary drum dryer for biomass

Continuous rotary drum drying equipment for different capacity factory, all can be customzied according to the production line moisture humidity condition.

Process Description

* Shred the raw material smaller than 20mm, then transfer to the dryer to reduce the moisture.
* Drying the raw material by the two stages dryer, make the moisture content below 20%.
* Feed the shredded and dried material into inner layer of carbonization reactor for further dewatering and preheating the material.
* Carbonizing- Material move from inner layer of reactor to the outer layer reactor and for carbonization. The reaction temperature can start at 280℃ and Maximum temperature could be 600 degree. can start at 280℃ and Maximum temperature could be 600 degree.
* Material release syngas during the carbonization process, after the purification, the syngas will be recycled as fuel for carbonization reactor heating and the first dryer heating.
* The hot smoke from reactor furnace will be used as hot source for second dryer.
* To pyrolysis, dehydrogenation, condensation and hydrogenation of aromatic compounds generated in the previous process.

The advantage of the continuous carbonization furnace

Compact design

* Whole unit only use up 15m length, 8m width area.* No need big area to put water purification system, is has another upgraded
smoke recycling design.
* All in one, very easy to operate.

Advanced upgraded Ignition system

* All unit using electric ignition system, no need man to light fire by hand, automatic monitor burning condition. Much more safe
and convenient.* Able to observe the fire burning condition through the monitor hole.
* If fire is failed, will automatic alarm

Good quality biochar charcoal output

* Using stainless steel for stove
* All covered with Insulation layer
* High temperature carbonizing
* Good heat keeping effect
* Higher quality charcoal production
* Durable long working lifespan

Smokeless & High heat combustion

* Equipped with newest combustion system.* All smoke & waste are treated by purification.
* No smoke, no dust emission.
* Environmental- protective.

Flammable gas recycling& Energy saving

* Heating fuel: only need external gas at preheating period.( to preheat up furnace firstly).* After 1-2 hours, all using the
flammable gas produced itself recycled from materials
carbonization.
* Every path with controllable valves to adjust the amount

Final Production Application

* Charcoal/Biochar: Widely used as fuel in barbecue, rinse and so on. Attach the heavy metal, to improve the quality of soil. Can be reprocessed into activated carbon, widely used in the smelting, chemical fields.
* Tar&Wood Vinegar: Widely used as a crop insecticide, make leaf surface fertilizer.
* Syngas: Recycled as fuel for the machine self heating, save energy.

The continuous charcoal making machine, machine also named continuous pyrolysis furnace is a new type of machine that feeds raw materials and outputs finished materials at the same time. It belongs to an external heating drying and carbonization integrated machine.The flue gas generated in the entire production process is self-utilized, and the exhaust gas passes through the flue gas treatment device.Processing, does not pollute the environment, after technical improvement, the furnace can also be used to recycle and process electronic waste, and realize the recycling of metals and pyrolysis the plastic into carbon, realizing the sorting of metal and plastic.

Working Process

1. LPG/ gas burner kindle the machine. The machine needs to be preheated, which takes about 1 hour. It takes 20-30kg of LPG to kindle once, and the whole process only needs to kindle the LPG once.
2. When the preheating temperature reaches 280°-330°, the preheating is completed, and the raw materials are put in (when the raw material is coconut husk, the furnace temperature is 330 degrees, and the raw materials are lighter raw materials such as palm husk, rice husk, and wood chips. Discharge when the temperature in the furnace reaches 280°.)
3. Kindle the combustion chamber. After carbonization for 10-20 minutes, feel and observe that there is hot gas generated in the combustion pool, light the gas, the combustion chamber burns, close the flame, and no longer use LPG.
4. A round of carbonization takes 20 minutes
5. The discharging is a cooling process, the condenser tube, double layer, the carbonized raw material is discharged inside, and the outside is filled with water for cooling.

Packing & Delivery

Need one full 40HQ, Or Two 40HQ containers, Ship by sea to your seaport.